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科莱恩中国
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首页 / 产品和业务 / 工业润滑油添加剂 / 缓蚀剂
Industrial Lubricants
摘要

缓蚀剂

乳化液金属加工液的缓蚀剂

随着材料轻量化以提升能源与燃油效率的需求不断增长,铝合金、镁、钛及高强度钢等轻量化材料在各行业中的应用日益广泛。例如,在汽车行业中,轻质金属的使用比例预计将在未来二十年内从约 30% 提升至接近 70%。

尽管如此,传统黑色金属(如钢)仍将持续生产和加工,铜和钴等金属也依然不可或缺。在工件和工具中同时存在多种金属,使金属加工液的配方设计面临更大挑战。作为润滑配方领域的重要供应商,我们深刻理解客户对专业化组分及配方支持的日益增长需求,尤其是在铝加工液领域。高效缓蚀剂不仅能够同时保护钢材和铝材,还可减少铜和钴的析出,从而帮助配方工程师应对当前复杂的配方挑战。

我们的产品组合包括水溶性及水分散型产品,适用于半合成及乳化型(金属加工液)配方开发。在很难加工的环境下仍可保持优异的抗锈蚀效果。

全合成金属加工液用缓蚀剂

科莱恩 Hostacor™系列缓蚀剂专为全合成金属加工液 (MWF) 设计,为配方工程师提供不同程度的配方自由度选择。其中两款缓蚀剂完全不含危险标签,

其优势主要体现在:

  • 在低 pH 条件下仍具有良好的缓蚀性能
  • Hostacor™系列具有优异的偶联性能,
  • 并在低 pH 条件下提升润滑性

此外,低气味有助于减少配方中的异味成分。

Hostacor™可显著提升金属保护、润滑性及耐硬水稳定性。

此外,我们建议与科莱恩其他聚醚产品搭配使用,可在铝材加工中产生协同润滑效果,在低 pH 条件下进一步提升润滑性能。

产品特点

  • Hostacor ITD
    Hostacor ITD 是一种多用途的高性能添加剂,可用于生产金属加工液和润滑剂。它不仅是一种有效的极压 (EP)/抗磨 (AW) 添加剂,还为钢和铝合金提供优良的腐蚀保护,同时还能减少铜和钴的浸出。 推荐将 Hostacor ITD 用于金属加工液(乳液、半合成纯油)、轧制油和轧制乳液、防火液压液 (HFD、HFD-U) 和齿轮油。
    更多信息
  • Hostacor™ IT
    Hostacor™ IT is a pre-neutralized, low foaming corrosion inhibitor mainly used in cutting & grinding fluids, in rolling emulsions and water-based hydraulic fluids (HFA-E, HFA-S). Hostacor™ IT is an excellent corrosion inhibitor for steel and shows very good hard water stability. It can be used alone or in combination with other water-soluble corrosion inhibitors or lubricants.
    更多信息
  • Hostagliss L4
    Hostagliss L4 是一种复合酯,用于乳化液、半合成和纯油金属加工液的润滑改进剂和水分散性阻蚀剂。 此外,它还用作轧制乳液的合成基础液。Hostagliss L4 还被列入“润滑剂物质分类清单 (LuSC)。因而适合用于通过欧洲环保标签认证的润滑剂。
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  • Genamin CH 020
    Genamin CH 020 is used as an alkaline component in emulsifiable metalworking fluids, rolling fluids, metal cleaners, polymer quenchants and fire resistant hydraulic fluids. It shows good emulsifying properties and improves the dispersibility and stability of emulsions. Occasionally, Genamin CH 020 improves the spontaneity and shortens the emulsifying time considerably. In contrast to other tertiary amines used in water-based formulations, such as triethanolamine, Genamin CH 020 reduces the leaching of heavy metals like cobalt or copper drastically. This is also true for chromium leaching out of "chromated" or "chromatized" steel parts, in particular when coatings are based on Cr(III)-salts.Due to the high boiling point, Genamin CH 020 is a low volatile component which can be used for high temperature operations, e.g. heavy chip removal operations and emulsion cleaners applied at 80 °C or higher.Genamin CH 020 stabilizes emulsions durable and increases their lifetime also under harsh conditions. Genamin CH 020 is also a suitable additive for an adjustment of the buffering capacity. In Asia, the product is available under the name Genamin CH 020 J.
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全合成 - 产品亮点

  • Hostacor™ IT
    Hostacor™ IT is a pre-neutralized, low foaming corrosion inhibitor mainly used in cutting & grinding fluids, in rolling emulsions and water-based hydraulic fluids (HFA-E, HFA-S). Hostacor™ IT is an excellent corrosion inhibitor for steel and shows very good hard water stability. It can be used alone or in combination with other water-soluble corrosion inhibitors or lubricants.
    更多信息
  • Hostacor™ IS
    Hostacor™ IS is a low foaming corrosion inhibitor mainly used in cutting & grinding fluids, in rolling emulsions and water-based hydraulic fluids (HFA-E, HFA-S). It is a solid product and comes in acid form, offering the formulator full flexibility for neutralization. Water-soluble salts of Hostacor™ IS are obtained by neutralization with alkanolamines and aqueous alkali hydroxides. These are used either alone or in combination with other water-soluble corrosion inhibitors or lubricants. Alkanolamine salts derived from Hostacor™ IS are excellent corrosion inhibitors for steel and show very good hard water stability. Hostacor™ IS is compatible with phosphoric acid esters in neutralized form, like Hordaphos MDB. Thus extreme-pressure properties of semi- and full synthetic formulations based on Hostacor IS can be adjusted.
    更多信息
  • Hostacor™ 2732
    Hostacor™ 2732 is a liquified version of Hostacor™ IS and used as low foaming corrosion inhibitor in cutting & grinding fluids, in rolling emulsions and water-based hydraulic fluids (HFA-E, HFA-S). Hostacor™ 2732 is insoluble in water. Water soluble salts of Hostacor™ 2732 are obtained by neutralization with alkanolamines and hydroxides. These are used alone or in combination with other water soluble corrosion inhibitors or lubricants. Alkanolamine salts derived from Hostacor™ 2732 are excellent corrosion inhibitors for steel and show very good hard water stability.
    更多信息

探索我们的完整产品组合

  • Emulsifiers
    Discover our broad portfolio of non-ionic and anionic emulsifiers for hydraulic fluids and metalworking applications with multifunctional performance.
    更多信息
  • EP/AW Additives
    Phosphoric acid esters are effective extreme pressure/anti-wear additives, enhancing the metalworking fluid/oil by providing protection under extreme friction.
    更多信息
  • Lubricity Improvers
    Our broad range of lubricity improvers consists mainly of specialty complex esters and polymeric esters.
    更多信息
  • Metal Working Fluids
    For water-miscible cutting/grinding fluids, we offer a variety of components, performance additives, and preformulated emulsifier/corrosion inhibitor packages.
    更多信息

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